The barrage of 66 flying cylinders tore around the building, ripping holes in walls and ceilings.
It is thought that the chaos was triggered by one toppling over and discharging high-pressure aragonite gas. As it did so, it collided with others and set off a chain reaction. Adam Johnston, 38, from Sutton, Surrey, was killed by one of heavy cylinders as they rocketed at speeds of up to 170 mph.
Mr Johnston, who was working on the construction project in Mundells in Welwyn Garden City, suffered multiple injuries and died at the scene.
Several other workers, including electricians working in the argonite store room, suffered injuries and long term effects resulting from the trauma of that day on 5 November 2008.
A Health & Safety Executive (HSE) investigation into the incident found that Mr Johnston died as a result of a series of unsafe practices relating to the installation of fire suppression equipment at the new-build storage facility.
Crown House Technologies Ltd was principal contractor for the project and engaged Kidde Fire Protection Services Ltd to supply and install fire suppression equipment at the new facility under construction. This work was carried out by Kidde Products Ltd.
In a prosecution brought by the HSE against all three companies for safety breaches, St Albans Crown Court heard that 80 cylinders, nearly two metres high and each weighing 142kg, were stored without their safety-critical protection caps and left without being properly secured in racks.
Other trades involved in the construction project were also working next to the potentially unstable cylinders, unaware of the risks involved.
HSE found that one or more of the cylinders was de-stabilised and probably fell over, causing its unprotected valve to shear off near the cylinder neck. This released an uncontrolled jet of liquefied argonite gas under high pressure [equivalent to some 300 bar] the force of which caused the cylinder to move, colliding with others. These, in turn, were also knocked over and sustained similar damage.
A chain reaction developed rapidly and, for several minutes, shocked and terrified workers desperately sought shelter as they endured a barrage of heavy cylinders rocketing around them. This continued until 66 of the 80 cylinders had been discharged.
Some of the cylinders travelled at estimated speeds of up to 170mph and developed sufficient energy to penetrate walls and ceiling voids, travelling into more remote parts of the building.
Mr Johnston, a father of two, who was employed by Crown House Technologies Ltd, was struck by one of the cylinders as it was propelled from the room. Six other workers sustained injuries. The building itself was severely damaged, as can be seen from the photo below.
Crown House Technologies Ltd pleaded guilty at an earlier hearing to breaching Section 2 and 3(1) of the Health and Safety at Work etc Act 1974 was fined £117,000 and ordered to pay costs of £119,393.65
Kidde Fire Protection Services Ltd pleaded guilty at an earlier hearing to breaching Regulations 6 and 13(2) of the Construction (Design and Management) Regulations 2007and was fined £165,000 and ordered to pay prosecution costs of £59,696.72.
Kidde Products Ltd, pleaded guilty at an earlier hearing to breaching Section 2 and Section 3(1) of the Health and Safety at Work etc Act 1974 and was fined £165,000 and ordered to pay prosecution costs of £59,696.72.
The court was told that the three companies involved failed to recognise the significant risks involved in the project or to carry out an adequate risk assessment. The principal contractor and the main contractors failed to co-ordinate the scheduled work activities or to co-operate meaningfully in light of the risks. There had also been insufficient training and supervision.
After the case, HSE principal inspector Norman Macritchie said: "Mr Johnston had no control over the chain of events which led to his tragic death. He died while going about his business as a result of the shortcomings of others. It is only by chance that this incident did not cause further fatalities.
"There is little evidence that those involved were competent to undertake this work, or that safe systems of work were provided, or that there was suitable cooperation between the contractors involved.
"Employees of other companies were allowed to enter the argonite store while it was potentially unsafe to do so, and there is no evidence that anyone explained the risks to them, or acted effectively to control these risks.
"This incident was devastating for his family and yet it could have been avoided had there been effective planning, management, monitoring and coordination of the relevant activities.”
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